Operations
The Operations module is the foundational master where the physical steps of manufacturing are digitized. Every step in the factory floor—from raw material melting to final inspection—must be defined as an Operation with its specific resource requirements, quality parameters, and logging rules.
1. Configuring an Operation
To create a new operation, navigate to Masters → Operations.
Basic Information
- Name & Code: The descriptive name and unique identifier for the production step.
- Photo Upload: You can upload a visual icon or photo of the operation (Max 2MB; formats: PNG, JPG, WebP). This helps operators identify tasks on the shop floor tablets.
- Parameters: Link the operation to specific MES Attributes (e.g., Temperature, Pressure) that must be recorded during execution.
2. Processing Types
The system supports two distinct manufacturing models which change how capacity is calculated:
| Type | Description | Key Fields |
|---|---|---|
| Unit | Processing items one at a time (e.g., individual grinding). | Units Per Cycle: Number of units processed in one standard duration. |
| Batch | Processing a group of items together (e.g., heat treatment in a furnace). | Min/Max Capacity: The allowable range for a single batch run. |
3. Operational Logging (The Log Matrix)
The "Operation Logs" section determines exactly what data the system will prompt the operator to enter during production.
- Input/Output: Track materials entering and leaving the operation.
- Scrap & Rework: Enable tracking of defective units and items sent back for correction.
- QC (Quality Control): Forces a quality check dialog at the end of the operation.
- Hourly Logs: If configured, the system requires operators to log production or rejection counts every hour for high-cadence monitoring.
- Downtime: Automatically enabled for most operations to track machine stops.
4. Consumables
Operations often require secondary materials that aren't part of the main product (e.g., lubricants, filters, gloves).
- Enable the Consumables checkbox to open the sub-table.
- Add items by Part No.
- These items are "consumed" during the operation and their stock levels are adjusted accordingly.
5. Resource Mapping
Define exactly what is needed to run the operation:
- Machine: Requires a piece of equipment from the Machine Master.
- Manpower: Requires an operator.
- Both: Requires both a machine and an operator to be assigned before production can start.
Summary
The Operations module ensures shop floor discipline by:
- Standardizing how data (Input, Output, Scrap) is captured via the Log Matrix.
- Enforcing resource requirements (Machine/Manpower).
- Defining precise capacity limits for Unit and Batch processing.
- Maintaining traceability through linked Barcode Templates and Equipment Parameters.