Asset/Machine Configuration
The Asset / Machine Configuration module serves as the foundation for creating and managing machine templates within the IoT platform. It enables users to define machine classifications, communication methods, manufacturers, and operational data points before onboarding machines into the system.
By configuring these master records, organizations can standardize machine setup, simplify deployment, and ensure consistent data collection across all assets.
Configuration Journey
The following workflow illustrates how machine master data is configured before an asset becomes ready for deployment.
Configuration Architecture
The Asset Configuration process combines master data, connectivity information, and operational parameters into a reusable machine model.
Configuration Components
📂 Category
Categories are used to group similar machines and assets under a common classification.
Examples
- CNC Machines
- Packaging Machines
- Utility Equipment
- Injection Molding Machines
- Assembly Lines
Benefits
- Simplifies asset organization.
- Improves reporting and filtering.
- Enables structured machine hierarchy.
🏭 Asset Type
Asset Types define the specific machine type within a category.
Examples
| Category | Asset Type |
|---|---|
| CNC Machines | Vertical Machining Center (VMC) |
| CNC Machines | Horizontal Machining Center (HMC) |
| Utility Equipment | Air Compressor |
| Packaging | Carton Sealer |
Benefits
- Standardizes machine classification.
- Supports reusable machine models.
- Improves asset identification.
🏢 Manufacturer
Manufacturers represent the companies that build or supply machines.
Examples
- Fanuc
- Siemens
- Mitsubishi
- Haas
- Bosch
Benefits
- Maintains supplier information.
- Supports machine traceability.
- Helps standardize machine templates.
🎛️ Controller
Controllers define how machines communicate with the IoT platform.
Supported Communication Protocols
- MQTT
- OPC UA
- Modbus TCP
- Modbus RTU
- MTConnect
- BACnet
Benefits
- Enables machine connectivity.
- Supports real-time communication.
- Standardizes protocol configuration.
📊 Data Points
Data Points represent the machine parameters collected and monitored by the system.
Common Data Points
| Data Point | Description |
|---|---|
| Temperature | Current machine temperature |
| Spindle Speed | Current spindle RPM |
| Production Count | Number of parts produced |
| Alarm Status | Current alarm condition |
| Power Consumption | Machine energy usage |
| Machine Status | Running, Idle, or Stopped |
Benefits
- Enables machine monitoring.
- Supports analytics and dashboards.
- Provides operational visibility.
🏗️ Asset Model
An Asset Model combines all configuration components into a reusable machine template.
Asset Model Structure
Category : CNC Machines
Asset Type : Vertical Machining Center
Manufacturer : Fanuc
Controller : Fanuc FOCAS Controller
Data Points : Temperature, RPM, Alarm Status
Benefits
- Eliminates repetitive configuration.
- Accelerates machine onboarding.
- Ensures consistency across similar assets.
Recommended Setup Order
To achieve a structured and efficient setup process, follow the sequence below.
Best Practice
- Create Categories.
- Define Asset Types.
- Add Manufacturers.
- Configure Controllers.
- Create Data Points.
- Build Asset Models.
- Configure Machines using the Asset Model.
Business Benefits
Standardized Asset Management
Machine definitions are maintained consistently across the organization.
Faster Deployment
Predefined templates reduce onboarding effort for new machines.
Consistent Data Collection
Standardized data points ensure reliable reporting and analytics.
Improved Scalability
New machines can be deployed quickly using existing asset models.
Better Analytics
Structured machine data improves OEE, downtime, production, and performance reporting.
Summary
The Asset / Machine Configuration module establishes the master data required to onboard and manage industrial assets within the IoT platform. By defining Categories, Asset Types, Manufacturers, Controllers, Data Points, and Asset Models, organizations can create standardized machine templates that simplify deployment, improve data quality, and support scalable industrial IoT operations.